[quote]6-10 CLUTCH
Clutch Fluid
Clutch Fluid Level Inspection
•Refer to the Clutch Fluid Level Inspection in the Periodic Maintenance chapter.
Clutch Fluid Change
•Refer to the Clutch Fluid Change in the Periodic Mainte- nance chapter.
Bleeding the Clutch Line
• Remove: Screw [A] Clamp [B]
Clutch Reservoir Cap [C]
Diaphragm Plate • Diaphragm
Fill the reservoir with fresh clutch fluid to the upper level line in the reservoir.
NOTE
?Tap the clutch hose lightly going from the lower end to upper end and bleed the air off the reservoir.
WARNING
Be sure to bleed the air from the clutch line when- ever clutch lever action feels soft or spongy after the clutch fluid is changed, or whenever a clutch line fitting has been loosened for any reason.
CAUTION
Clutch fluid quickly ruins painted or plastic sur- faces; any spilled fluid should be completely wiped up immediately with wet cloth.
•With the reservoir cap off, slowly pump the clutch lever several times until no air bubbles can be seen rising up through the fluid from the holes at the bottom of the reser- voir.
?Bleed the air completely from the master cylinder by this operation.
•Remove the rubber cap from the bleed valve on the mas- •ter cylinder.
Attach a clear plastic hose [A] to the bleed valve, and run the other end of the hose into a container.
CLUTCH 6-11
Clutch Fluid
•Bleed the clutch line and the master cylinder. ?Repeat this operation until no more air can be seen com-
ing out into the plastic hose. 1. Pumptheclutchleveruntilitbecomeshard,andapply
the clutch lever and hold it [C]. 2. Quicklyopenandclose[B]thebleedvalvewhilehold-
ing the clutch lever applied. 3. Release the clutch lever [A].
NOTE
?The fluid level must be checked often during the bleed- ing operation and replenished with fresh clutch fluid as necessary. If the fluid in the reservoir runs completely out any time during bleeding, the bleeding operation must be done over again from the beginning since air will have entered the line.
•Remove the clear plastic hose. •Tighten the bleed valve, and install the rubber cap.
Torque - Clutch Master Cylinder Bleed Valve: 7.8 N·m (0.80 kgf·m, 69 in·lb)
• Remove the left lower fairing (see Lower Fairing Removal •in the Frame chapter). •Remove the rubber cap from the bleed valve.
Attach a clear plastic hose [A] to the bleed valve on the
clutch slave cylinder, and run the other end of the hose •into a container.
Bleed the clutch line as follows: ?Repeat this operation until no more air can be seen com-
ing out into the plastic hose. 1. Pump the clutch lever a few times until it becomes hard
and then hold it applied [D]. 2. Quickly open and close [C] the bleed valve. 3. Release the clutch lever [B].
NOTE
?Check the fluid level in the reservoir often, replenishing it as necessary.
?If the fluid in the reservoir runs completely out any time during bleeding, the bleeding operation must be done over again from the beginning since air will have en- tered the line.
WARNING
Do not mix different grades and brands of fluid.
•Remove the clear plastic hose.
Torque - Clutch Slave Cylinder Bleed Valve: 7.8 N·m (0.80 kgf·m, 69 in·lb)
Clutch Hose Removal/Installation
•Refer to the Clutch Hose and Pipe Replacement in the Periodic Maintenance chapter.
Clutch Hose and Connection Inspection
•Refer to the Clutch Hose Damage and Installation Con- nection Inspection in the Periodic Maintenance chapter.[/quote]
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